Monthly Archives: February 2017

Lean Transformation…with lessons from a car journey

 

A lean journey to improvement reminds me of many examples but none more so than the analogy of a car journey. Some people use a house as a metaphor and talk about building a firm foundation to build on (Vision, strategy, Leadership behaviours, culture, Management system, standards and rules, and plans to meet a value driven purpose, etc) then building the walls to be sturdy (which are the tools of lean and six sigma, in particular the greater principles and concepts such as JIT and Jidoka, Quality and Delivery, or alternatively one pillar is PROCESS (Process to accomplish purpose) and CAPABILITY (What capabilities do we need to solve the problem and meet the purpose) then of course this leads to results at the top of improved Safety, and improvement in quality, cost and delivery.

This is a great analogy but we also like that of a car to make progress towards your goals, aspirations and vision…

Car Journey

The start of a journey is often built on having a destination in mind, a vision and maybe a goal or target time to get there, and ideally along the shortest, easiest and most direct route. Before setting off on any journey there is always an element of understanding and sharing why you want to go to this destination and then planning, preparing and ensuring you have what you need for the journey to get from where you are now to where you want to be. This is especially true if you are taking many people on the journey with you, so that everyone understands the end goal, and follow to the destination, even if you wander off track a little, you are all still guided by the same vision, and aligned, connected and committed to the same purpose, the same end point, and any slight deviations can be assessed i.e. some people may identify a better route to avoid problems for instance.

Knowing why you are doing what you are doing and aligning everyone, with the right people in the car (a team) and the right driver (leader) is essential to lead / take you to your destination and similarly in business, knowing this and where you want to go, and deciding on the right path is equally important. It doesn’t mean the journey won’t have problems along the way, and the end to end point may not be straight, but there are problems and obstacles, delays on every journey and part of the planning is preparing for these scenarios to mitigate and minimise risks, should they happen…! Planning and preparation is everything because problems will always happen and it is predicting them that is part of success..

Of course as we set off on the journey, could be a business journey, we can look behind in the rear view mirror to see where we came from and where we started (which is important to recognise) so we can check and monitor / measure progress as to where we are now, how far we have come (to celebrate) and we can also look through the front window as to where we are heading and not only the next mini milestone, but the big end goal or destination. This helps remind us of the big why and that it isn’t far away and worth pursuing. It provides comfort and also guidance like the North star to help keep on track.

As with any journey with a team, you want to support each other along the way, so speeding off is not necessarily helpful but instead encouraging each other and utilising the skills and strengths of the team to maximise the process and keep everyone focused on the prize and creating a good place to be . It is like the tortoise and the hare, speeding off does not always get you there quicker, and in fact could be slower overall, when people decide they want to deliberately go off on a different route or as the hare, go so hard they burn themselves out.

With regards to the vehicle to get there, well it doesn’t matter too much (i.e. vehicle is the metaphor for lean, six sigma, agile or something else). As long as we have a vehicle, we can get to our destination. Yes, in certain circumstances a Ferrari might be better but on a long journey but wanting to take a lot of people, a Ferrari might get you there quicker, not as a team effort anyway, and it only has capacity for two people!!

What is important is that we try to predict some of the future problems and even competition and try to stick to our plan that we believe and trust is the best way. We might want to look at better ways to make it go quicker by doing an assessment or a diagnostic to see where things could be improved i.e. it might be to tune it for fuel efficiency or it might be to have a service or do maintenance to ensure it is reliable to prevent breakdowns and problems along the way. Also, having a fast car does not guarantee faster overall, due to limitation of speed on the roads, traffic build up. However, the more we improve performance and keep the car moving, the more value we are adding to our customers, the business (the car) and the people (team) in the car to keep people happy and deliver safely to the next destination. (Imagine this in your mind)

Of course if the car is always breaking down, or there are delays, traffic lights, the journey takes longer, frustrations set in, people get frustrated and demoralised, etc. The other good thing is with a car we have a dashboard i.e a clear view of what is going on, so that we can keep track of all the vital signs or health of the car and journey status in one simple to see dashboard that is visible at all times. We can see speed, distance, petrol consumption, any safety issues, and many other key performance indicators that guide us in our decision making. We have a constant visual ahead of any problems and can react quickly and adapt to them. This is essential in a business to see where to focus attention and address any urgent priorities, but also to see the trends overall to see if targets are going to be met or not i.e. see the deviations or gaps in performance to be able to do something about it before it’s too late. If we need to speed up, slow down, stop for a break, get fuel, let people rest or whatever it is, it is essential to have this ability and finger on the pulse.

In any given journey the situation maybe different; the circumstances, the people, the processes, the equipment, the products, the environment, the landscape, the length of journey, the timeframe to get there, and many other factors. With this in mind each journey is situational and there is no 10 or 12 step process that you can use to force fit every single journey. However there are certain markers, guides and questions we can ask to help us define what we may need for our individual journey. Some of them maybe common to every journey and there maybe be some nuances that we have to adapt for our personal journey. These questions help provide a starting point to leading the thinking to plan our journey.

Questions to ask on the journey…what problems are we trying to solve, what purpose are we trying to achieve, what is the work to be done, how will I go about improving it, what capabilities and skills do I need, what management system can I define, and what leadership behaviours do I need to support the culture I want to achieve?

Key distinctions of High Performers…

Success habits you need for a positive mind-set…

Whether in sport,  business or socially, there are some people that you know or have met and they just have an aura of positivity and seemingly everything always goes right for them. They have inner, un-shakeable confidence, they have a great attitude to life, they are constant learners and curious about life and the world, they are infectious with enthusiasm and seem to make things happen. These are high performers in all aspects of life, they excel in everything they do whether it is sports, business, fitness, health, relationships and will take the challenge for everything.

Below are some typical traits, characteristics and success habits that makes the difference depending on what is ‘between the ears, in the mind’ of high and average performers and it is the mind-set that separates them. Successful people think differently, make better decisions, have different habits, see opportunity and take action in ways others don’t.

The good part is, it is all learnable, trainable and achievable to develop this type of winning mindset and minimise the bumps, obstacles and problems, but also when they do occur, knowing and mastering the inner game (the mind game) can help to deal with them much better with a different outlook and mentality.  

  1. High Performers in teams or business meet challenges head on…
    High performers raise their level and intensity when the moment arrives, whereas average performers run away or make up stories and excuses, driven by fear. In fact they deny, blame, justify, complain, whinge and rationalise why things are not going right for them and become a victim of circumstances. These stories that they tell themselves and excuses drive their mentality and state that affect behaviour and can even attract the very circumstances / problems they want to avoid and manifest them it into their lives i.e. they are beaten in the mind before they start with self-defeating and doubts High Performers are able to change state, change the pattern of thinking with new beliefs and move past the problem. Like top elite athletes or teams, they always seem to rise to the big occasion, it’s not luck, it’s the different mindset and mental fortitude they have developed. As the saying goes ‘When the wind of change comes, some people run for the hills, others build windmills’. Which one are you?
  1. High Performers rise above problems…
    High performers seem to expand, not shrink in their approach to challenges or problems and make themselves bigger to overcome problems. As they say ‘What you focus on expands’. High performers recognise the need to learn, grow and become better, fitter or stronger to make the problem seem small and insignificant i.e. Trekking to Everest base Camp initially seemed like a big problem but once achieved, it seems easy afterwards…this is the same for when you could only run 1km, it was hard initially but now you have run ½ marathons because of a breakthrough, 1km seems insignificant. And one more thing, high performers don’t see problems, they see opportunity. Stop focusing on the size of the problem and focus on the size of you.
  1. High Performers play to win, average people play, not to lose
    High performers are modest but competitive, they set stretch goals and strive to do whatever it takes to get there. They play full on at everything and have an unwavering belief about winning and reaching their goal, in fact losing does not even enter their head. On the other hand, average performers are just glad to be in the race or game to take part, and mentally often play the game NOT TO LOSE. The problem is that the mind will focus on and support whatever goal is given to it, either positive or negative so thinking this way will inevitably end as you think it will. Self-fulfilling! Question…do you think Usain Bolt or Rafa Nadal has any thoughts, doubts or fears about losing? Well, they might, from the little voice we all have inside, but they know how to turn off the voice of doubt that tries to keep us safe. Fake it, until you make it.
  1. High Performers shoot for the stars but if they don’t reach the stars they will at least hit the moon
    High performers model others who are the best and aim high, have high expectations, aim to raise the bar and beat their own best. However, average people may not even have goals or if they do they don’t even shoot for the tallest house in their city. They set small goals, act small, play a small game, subordinate to others and get what they aim for, small rewards. High Performers see the positives, focus on them and mentally tell themselves it is possible and I can do it.
  1. High Performers take a leap of faith, have courage and overcome their inner fears
    To grow and develop because they know that breaking out of their safety and comfort zone is what is going to help. They push themselves to their limits and beyond to see what is possible for them because it is at the limits they find out and as they breakthrough the invisible comfort zone that holds them back they raise their level. Average people stay safe, stay secure, don’t take risks or chances because it is comfortable to stay where they are. People who have challenged themselves and performed breakthroughs find it harder to go back to how they were like a piece of plastic stretched, it no longer has the ability to go back.
  1. High performers are committed to becoming the best, average people dream, hope and fantasise about being the best…
    A key reason people don’t get what they want, is because they don’t know what they want. High performers are totally clear about it and unwavering in their desire and fully committed to getting it i.e. to devote oneself unreservedly with no holding back, giving 100%, never giving up and no excuses. Their vision and intentions are aligned and they follow through, not just to the finish line but through it and beyond. This is the way of the internal warrior, the warrior who battles on. High Performers will sacrifice and do whatever it takes to complete the mission most important to them. 
  1. High Performers don’t wait for success or reward before they take action…
    High Performers don’t say, when I have or get this in my life, then I’ll be able to do that, and then I’ll be this, they get on and create it. Average people are waiting for all the stars to align before taking action i.e. they wait for confidence to show up before they can do something but it doesn’t work that way, confidence is created by doing something. High Performers recognise this and look at it exactly the opposite: “Be, do, have” i.e. “I first need to become the person that I need to be, so I can be able to do whatever it takes to have whatever I want”. The having comes after the doing. You usually have to do before you get to have – and before you can do, you have to become a certain type of individual. Work on the inside you and eventually you will see the improvements on the outside. It’s within you to do anything and reach your potential. However, everyone has potential, the difference is actually reaching it through doing, not talking about it. Nike have it right ‘Just do it’. 
  1. High Performers see potential growth and focus on reward, average people see potential loss, risk and danger…
    High performers take responsibility for their results and act on the mindset of, it will work because I will make it work…action always beats inaction, taking the chance to find out and if nothing else you learn and grow from the experience to move upwards as opposed to never trying and never knowing. Remember, failure will happen and it is falling down that makes us stronger. In fact, failure often comes just before a big success so hang in there…the high performers mindset frames any perceived failures as something that had to happen to get to where they want to go and it is a setback, not a failure. Your perception is your reality.
  1. High Performers work hard, very hard to be the best and thrive to get the rewards they want…
    Average people work hard too, sometimes harder, but a) there is something they don’t know or figured out yet and b) they lack real belief or confidence, they don’t feel worthy or don’t think they deserve it at a sub-conscious level which affects results because everything on the outside eventually shows on the outside. The mind-set makes a huge difference and the part no one can see is when 2 people receive the same information, learn the same thing but yet will get totally different results. Average people have a belief that high performers are just lucky, but the difference that makes the difference is in between the ears, the mental cogs and processes and ACTION so it’s not luck, it was manifested, it was created and with belief, success becomes an unstoppable force. High Performers know the harder they work to become the person they need to be, the better their mental toughness and approach will be when the tough times come.
  1. High Performers are acting on their highest values to pursue excellence….
    They are following their dream, their purpose, their inspiration and fulfilling their greatest values that are congruent in mind and body to fulfill them. Their vision, thoughts and actions are so strong clear and focused that they create an unfair advantage to create a result that is self-fulfilling i.e. the will and expectation of success is so strong that the outcome is positively biased in their favour. With such clarity and positive affirmations and the vision, the goal simply becomes a reality. This is like the person that is told they are destined for greatness. They play this story in their mind, rehearse what this looks like in terms of success and literally make it so because they really believe it. The greatest gift you can give someone is telling them you belief in them.
  1. High Performers are willing to act in spite of fear, average people let fear stop them
    Fear, doubts and worries grips everyone at some point but the difference is how you overcome it, how you perceive it and what action you take despite feeling these emotions. As the saying goes, smell the fear and do it anyway. High Performers don’t let these feelings stop them, they go through it, around it, over it or under it, whatever it takes. Acting in spite of fear takes practice and courage but like anything, the more you do it the easier it becomes, if you are willing to do only what’s easy, life will be hard but if you are willing to do what’s hard, life will be easy. Start to challenge your own self limiting beliefs, get out of your comfort zone and expand to levels you didn’t think were possible. High performers don’t hold themselves back, and if they get knocked down they get back up because they know that failure is what comes just before success…
Of course, there are many other differences and at least another 50 items could be listed, but this is just a taster. However, essentially it comes down to if you are a person who will be stopped or you are a person who won’t be stopped. It’s a choice. What is between your ears, your thinking, your willpower, beliefs, feelings and emotions, your behaviour, your habits for success, your decisions and actions are all a choice based on what you know…but if we don’t know what we don’t know it is impossible to do anything differently for better results! I believe that working on your inner game (the roots) is the key to getting better results and outcomes (the fruits) and when you do, nothing will stand in your way.
On our training programmes we touch on the inner game but also teach you the tools, techniques, and concepts to improve performance in business. Why don’t we start with the inner game? Because most people think they already have the right mental game and need more techniques to move the needle so no need to learn more about this part until they realise that you need both the tools and the mind. This is the same concept as when people go to classes to learn boxing, rowing or tennis and the coach asks them to start with the mind! You start with the practical side of learning and as you learn and become more advanced you start to become aware that it is the inner game that will make the difference to reaching your highest potential because it is holding you back. You are holding you back!

5 Dimensions to a Lean Transformation…

 
There are five dimensions to a lean transformation – purpose, process, people, management behaviors, and mental models – and it is the role of leadership to adjust its stance to each of them. 
The adoption of the lean methodology in an organization calls for a number of radical changes, ranging from the way processes are run to the way people interact. As the driver of a transformation, it is a leader’s responsibility to develop an ability to influence the mindsets and attitudes that will make change possible.

This becomes particularly evident when, for instance, leadership shows dissatisfaction with the speed of a transformation or with the volatility of results, normally blaming the team for its lack of engagement and discipline.

When analyzing the root-causes of that disappointment, however, many of these leaders are faced with a rather different reality: they are the problem. While processes and work systems have begun to change, they have simply lagged behind and continued to adopt traditional management behaviors.

Upon realizing this, certain leaders understand they need to change their style of management and find a way to spread the new behaviors and practices across the entire “chain of command”: president-directors-managers-team leaders.

Change, however, is easier said than done. The first questions many of them might ask are, “In what way should we change?” or “What are the characteristics of a lean leader?”

There is no simple answer to this question, but our experience helping leaders reflect on their roles – coupled with the lessons we can draw from the Lean Transformation Framework – can perhaps support our analysis.

So, let’s start by reminding ourselves of the five dimensions of a lean transformation:

  • Purpose
  • Processes
  • Leadership and management system
  • People development
  • Mental models

For each of these dimensions, we can identify a number of ideal leadership behaviors that, if adopted, can truly support the lean transformation.

PURPOSE – CREATING ALIGNMENT AROUND CHALLENGING GOALS

Lean change requires people to get out of their comfort zone. For this to occur, there must be a clear purpose for them to work towards. Creating alignment around this future situation is the prerogative of the leader, who has to clearly define and communicate the needs of the business, the problems that need solving, the deployment of objectives, and of course a timeline for their achievement.

It all starts with a clear definition of the performance gap you want to fill. What we have learned is that if you seek moderate improvements that don’t go past the company’s immediate competitiveness issues, people will likely believe that doing more of the same will be enough. A true lean transformation is driven by challenging goals, which translate the company’s strategic direction into meaningful objectives that motivate people to find different ways of thinking and working.

This means creating a shared vision of the future state we want to achieve as an organization.

PROCESSES: DESIGNING VALUE CREATION

Good processes tend to generate good results, which means an organization on the lean journey should be strongly focused on designing and supporting processes that actually create value for the customer. This, however, is only possible if leadership knows and understands lean principles and tools, as well as the company’s processes.

Sadly, many leaders still believe that lean as a practice is merely operational and that senior managers only need to have a superficial understanding of how it works. But it was proved long ago that lean is a business-wide management system of strategic important for an organization, and that every leader must learn its concepts and tools, and, beyond that, their connection to customer needs.

In this sense, the first and most critical decision a leader should make is to acknowledge with humility his or her need to learn, followed by a commitment to deepen their understanding of the lean management system and its applications across the business.

In time, this will allow leadership to spearhead the complete redesign of a company’s value streams, eliminating organizational silos and therefore allowing for value to flow towards the customers more quickly and with less waste generated.

MANAGEMENT SYSTEMS AND LEADERSHIP STYLES: PRACTICING THE GEMBA ATTITUDE

In a lean transformation, management processes need be redesigned so that they will support value creation. Detecting variation using PowerPoint presentations during endless meetings at the end of the month, for instance, is totally incompatible with lean. A lean leader acts in a completely different way, interacting with people in their workplace and developing a “gemba attitude”: when facing a problem, he or she goes see, asks why, and shows respect.

There are several lean practices supporting this approach: hoshin objectives are deployed to work cells and variation is visually identified and dealt with rapidly by teams using a daily management system. Critically, managers support problem solving and protect flow by routinely interacting with teams and using methods like help chain, gemba walks and leadership standard work.

We mentioned attitude, and this is indeed the biggest change necessary. Leadership must transform the way they interact with teams: it’s neither the traditional “do it my way” not the rather anarchical “do it your way” – instead, as John Shook teaches us, leadership should embrace a “follow me” style based on asking questions.

DEVELOPING PROBLEM SOLVERS

Problem solving based on the scientific approach is the essence of lean thinking, and developing all members of the team to become problem solvers should be the main task of a lean leader. In a lean environment, the leader acts as a coach who continuously develops the problem solving skills of his people.

One of the most important skills to nurture is, without a doubt, the ability to ask the right questions instead of providing solutions. This process encourages people to think, understand the situation and its underlying causes, establish effective countermeasures, and assume responsibility.

It goes without saying that a leader, too, must be able to effectively solve problems. As everything in lean, this is a skill that can only be learned by doing, solving multiple problems – simple as well as complex, operational as well as strategic – and practicing the scientific method.

Traditionally, people tend to solve problems by jumping to solutions without having properly analyzed the problem at hand. This is why in lean we use A3 thinking, which effectively supports the development of PDCA problem solving skills in leaders.

MENTAL MODEL – BEING AN EXAMPLE

Fundamentally, lean is about changing mindsets. No sentence holds more truth than “Everybody in a company behaves the way their leader does” – indeed, people observe and follow actions, not words. This makes it necessary for a leader to change his or her company’s mental models through leading by example.

Being present at the gemba, asking the right questions and showing interest in the teams’ work can have a very positive impact on people’s behaviors and thinking. The opposite, however, is also true: a leader’s attitude that is incoherent with lean principles can have a destructive effect, supporting the idea that all this “lean talk” is not to be taken seriously.

TO SUMMARIZE

Let’s quickly recap what we have said so far. For each of the five dimensions of a transformation, a leader should:

  • Create alignment around challenging goals;
  • Commit to learning lean in order to support the design of solid processes;
  • Adopt a “gemba attitude” based on go see, ask why and showing respect;
  • Develop an army of problem solvers;
  • And be an example for the rest of the organization to really change mindsets.

These, in my opinion, are the most important aspects of lean leadership. I recognize, however, that because each company is different, each leader should adapt his or her approach to lean to fit the company’s needs and circumstances. Once the gap between current and future state has been identified, a leader can proceed to draw a plan that will ensure the right skills are developed (perhaps with the support of a sensei).

So, if you are a leader in a company that is trying to progress on its lean journey, I encourage you to reflect on the aspects you and the rest of your leadership team need to work on in order to effectively support the transformation you have started.

Words: Flávio Picchi, Vice President, Lean Institute Brasil